CUSTOM HAT PATCHES • MADE BY THE SHEET

Your artwork, made press-ready.

Choose leatherette, acrylic, and specialty patch options for brands, makers, teams, and events. We print, engrave, and precision cut your designs so you can press, finish, and sell.

Leatherette Acrylic HYDBOND options
Per-sheet productionBuilt for makers and brands
Multiple materialsLeatherette, acrylic + more
Press-ready optionsHYDBOND backing available
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PCC PRINT & CUT CO.STUDIO
CUSTOM SHAPE SHEETWaiting for shapes

PRODUCTION CANVAS

Arrange your sheet

See every cut shape and artwork placement at production scale.
Align
Background
Color
CMYK
Select a cut line or artwork to edit it
0 / 45
positions filled
AUTOMATIC PREFLIGHTUpload artwork to begin
✓ 0.01" bleed✓ CMYK PDF + transparent PNG

Reliable shipping

CHOOSE YOUR PATCH STYLE

One product, several ways to make it yours.

Match the material and finish to your artwork, your customer, and the look of the finished hat.

Leatherette patches

A timeless patch look with engraved or printed detail, depending on the selected option.

Classic • dimensional • versatile

Printed acrylic patches

Bright, full-color artwork on a crisp acrylic base for bold brands and detailed graphics.

Colorful • modern • high impact

Engraved acrylic patches

Clean laser-engraved detail with a polished, modern appearance.

Crisp • durable look • elevated

PRESS-READY BACKING OPTIONS

Available with HYDBOND adhesive.

Selected patch styles can be paired with HYDBOND heat-activated adhesive backing for a cleaner, more efficient pressing workflow. Choose the backing option offered with your selected material, then follow the current application instructions for your hat and press.

HOW PER-SHEET ORDERING WORKS

Order the sheet. Fill it with your patches.

You are purchasing production space by the sheet rather than choosing a fixed patch quantity. The number of finished patches depends on their size, shape, spacing, and the selected sheet.

1

Choose the patch

Select your material, finish, sheet option, and available backing.

2

Prepare your sheet

Arrange the allowed number of designs using the product template and current spacing requirements.

3

Upload and order

Submit production-ready artwork. We produce the sheet; you press and finish the hats.

DESIGN GUIDANCE

Set up artwork that produces beautifully.

Simple shapes, intentional detail, and production-ready files help your patches stay readable at hat size. Material and production method may change what is possible.

Work at final size

Check readability at the actual patch dimensions, especially small text.

Keep shapes intentional

Use clean outer contours and avoid fragile points that do not suit the material.

Use strong contrast

Make sure important details stand apart from the selected material color.

Follow the template

Use the current product template, print area, cut-line, and file requirements.

MADE FOR SMALL-BUSINESS PRODUCTION

Built for the way you sell.

Use custom patches for your own product line, client work, event merchandise, team gear, and seasonal launches.

Retail collections

Build hat styles for your shop, wholesale line, or limited-edition release.

Client production

Offer branded headwear without adding more printing and cutting equipment.

Teams and events

Create coordinated patches for staff, clubs, fundraisers, and special occasions.

HAT PATCH FAQ

Good to know before you order.

Use these answers as a starting point, then edit them to match the exact options and policies on your product.

How are hat patches sold?

They are produced by the sheet rather than sold as a fixed individual quantity. The patch count depends on size, shape, spacing, and sheet selection.

Which materials can I choose?

Available options may include leatherette, printed acrylic, engraved acrylic, and other specialty materials. Edit this answer to match the active product variants.

Is HYDBOND backing available?

HYDBOND adhesive backing is available with selected patch styles. Confirm the backing option shown with your chosen material before ordering.

Can I mix designs on one sheet?

Whether designs can be mixed depends on the product option and current template rules. Follow the instructions shown in the product form and artwork guide.

Do I need to test my heat-press settings?

Yes. Hat materials, construction, equipment, pressure, time, and temperature can vary. Test before completing a full run and follow the current application guidance.

READY TO MAKE YOUR PATCHES?

Turn your artwork into your next bestseller.

Choose your material, select your sheet, and upload your artwork in the product form above.

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